High Speed - Small Parts Counting Machine
Common practice in high-volume manufacturing and packing operations is to estimate the number of parts by their weight. Unfortunately, varying sizes and material densities often lead to wasteful overfill. Counting small parts manually or by weight is one of the most expensive and time consuming tasks.
You can be a hero by solving this problem. Introducing the PerfectCount high speed counter and small parts counting machine.
PerfectCount uses vision based technology to individually count each part at lightning fast speeds. How fast? As one example, 1.25mm pellets can be counted at over 1,000 parts per second! That’s hero territory!
From table-top models to fully integrated systems, The PerfectCount counting machine is sure to save significant time and money often paying for itself in a very short time.
No other counting machine can match this counter for speed. Round 1.25 mm pellets can be counted at 1,000 per second, and large objects like ¼-20 nuts at 200 per second.
PerfectCount counting systems achieve >99.99% accuracy at lower feed rates and maintain accuracy above 99.5% for speeds into the hundreds of parts/sec for most parts.
No more labor intensive hand counting or wasteful overfilling based on weight. PerfectCount systems have ROI as low as a few weeks for most applications.
Flexible & Easy
Counts objects with any shape or material. Standard counter system counts objects between 0.3 mm and 30 mm. The easy-to-use software allows for counting and packing. Further customization for your needs is available.
Estimate Your Own Return on Investment
We created a detailed calculator to help you figure out how good the counter is for any given packing application. This assumes that you are using a scale and overpacking to ensure adequate filling. We also assume for this calculator that you are using the standard size of counter, and that you will aim for 99.8% accuracy (all errors being undercounting), so you will overpack by 0.2% with the counter.
Fill out the form and go directly to the calculator…
How It Works
Unmatched Counting Speed & Accuracy
Our state-of-the-art technology and advanced image acquisition and analysis software work together to provide the ultimate in small object high speed counters with high accuracy.
Small objects fall through a “drop zone” where they are imaged by a high speed camera 35,000 times/sec, which “sees” the falling objects from two view angles.
These two orthogonal views allow our custom counting software to compensate for cases where objects overlap in one or both views, which allows PerfectCount to provide extremely accurate counting at high speeds.
Any Shape, Any Material - Instantly Measures Size Distribution
PerfectCount works with objects of any shape: disks, balls, rods, objects with holes, or even complex geometries. Material type doesn’t matter to PerfectCount. Transparent glass, polished metal, and food items are not a problem. A special version of PerfectCount has been developed for seed counting applications (https://colemantech.com/products/seed-counter)
In addition to high speed counting, PerfectCount provides real-time information about the three-dimensional size distribution of the parts.
These two orthogonal views allow our custom counting software to compensate for cases where objects overlap in one or both views, which allows PerfectCount to provide extremely accurate counts at high speeds.