When Speed AND Accuracy Count

Counting small objects or parts is one of the most tedious and time consuming tasks. Common practice is to estimate the number of parts by their weight. Unfortunately, varying sizes and material densities often lead to wasteful overfill.

PerfectCount solves this problem by using vision based technology to individually count each object at lightning fast speeds. How fast? 1.25mm pellets can be counted at over 1,500 parts per second!

Fast

No other counting machine can match this counter for speed. Round 1.25 mm pellets can be counted at 1,000 per second, and large objects like ¼-20 nuts at 200 per second. All at 99.5% accuracy.

Accurate

PerfectCount systems achieve >99.99% accuracy at slow feed rates and maintain accuracy above 99.5% for speeds into the hundreds of parts/sec for most parts.

> Accuracy vs Speed Charts

Reduced Costs

No more labor intensive hand counting or wasteful overfilling based on weight. PerfectCount systems have ROI as low as a few months for some applications.

Flexible & Easy

Counts objects with any shape or material. Standard counter system counts objects between 0.3 mm and 30 mm. The easy-to-use software allows for counting and packing.

How It Works

Unmatched Counting Speed & Accuracy

Our state-of-the-art technology and advanced image acquisition and analysis software work together to provide the ultimate in small object counting speed and accuracy.

Small objects fall through a “drop zone” where they are imaged by a high-speed camera 35,000 times/sec, which “sees” the falling objects from two view angles.

These two orthogonal views allow our custom counting software to compensate for cases where objects overlap in one or both views, which allows PerfectCount to provide extremely accurate counts at high speeds.

Any Shape – Any Material Instantly Measures Size Distribution

PerfectCount works with objects of any shape: disks, balls, rods, objects with holes, or even complex geometries. Material type doesn’t matter to PerfectCount. Transparent glass, polished metal, and food items are not a problem. A special version of PerfectCount has been developed for seed counting applications (http://ballcoleman.com/seed-counter.html)

In addition to counting, PerfectCount provides real-time information about the three-dimensional size distribution of the parts.

These two orthogonal views allow our custom counting software to compensate for cases where objects overlap in one or both views, which allows PerfectCount to provide extremely accurate counts at high speeds.